Continuous Carbonization Furnace
High-Efficiency and Eco-Friendly Carbonization Solution
Continuous Carbonization Furnace Overview
The continuous carbonization furnace is a state-of-the-art industrial device specifically designed for the continuous carbonization of various biomass materials such as wood chips, bamboo strips, sawdust, buckwheat hulls, and rice husks. Utilizing advanced pyrolysis technology and a seamless continuous operation system, it efficiently converts these raw materials into high-quality charcoal, biochar, or activated carbon precursors. The furnace prioritizes high productivity, energy efficiency, and environmental protection, making it an ideal choice for large-scale biomass processing plants and bioenergy enterprises.
Continuous Carbonization Furnace for Sale
Product Details
Features and Advantages of Continuous Carbonization Furnace
Features and Advantages
Continuous Production
Unlike traditional batch-type carbonization furnaces, continuous carbonization furnaces can operate 24/7, ensuring a stable output of carbonized products and meeting the needs of large-scale, high-volume production
Automatic Conveying
The system integrates high-temperature-resistant conveyor belts and spiral feeders, enabling automatic material conveyance into the furnace without manual intervention, thereby achieving an automated production line.
Uniform Heating
The furnace employs a multi-zone heating system, maintaining a stable temperature between 300°C and 800°C to ensure uniform carbonization of materials (carbon content ≥85%).
Waste Heat Recovery
The built-in waste heat recovery system captures and reuses heat generated during carbonization to preheat feedstock, reducing fuel consumption by 30%.
Pollution Control
Equipped with an advanced gas purification system, it effectively removes harmful substances such as tar, smoke, and dust. Emissions are far below international standards (≤50 mg/m³).
By-Product Utilization
The carbonization process produces valuable by-products such as wood vinegar and combustible gases, which can be further processed into biofuels, fertilizers, or chemical raw materials.
Technical Parameters of Continuous Carbonization Furnace
Main Technical Parameters
| Modle | Processing Capacity (t/h) | Fuel Type | Feed size(mm) | Moisture content |
|---|---|---|---|---|
| HXCC-1 | 1-2 | Diesel fuel, natural gas, liquefied petroleum gas, biomass, etc. | ≤20mm | ≤15% |
| HXCC-3 | 3-5 | Diesel fuel, natural gas, liquefied petroleum gas, biomass, etc. | ≤20mm | ≤15% |
| HXCC-10 | 8-10 | Diesel fuel, natural gas, liquefied petroleum gas, biomass, etc. | ≤20mm | ≤15% |
Working Principle
Working Principle of Continuous Carbonization Furnace
- Continuous Feeding: Biomass materials such as wood chips, sawdust, or rice husks are continuously fed into the furnace through a sealed hopper by a screw conveyor.
- Preheating and Drying: As materials enter the furnace, they pass through the preheating zone, where waste heat from the carbonization process removes excess moisture, preparing them for pyrolysis.
- Pyrolysis and Carbonization: In the main carbonization zone, materials undergo oxygen-limited pyrolysis at high temperatures, breaking down organic matter into fixed carbon, volatile gases, and bio-oils.
- Cooling and Discharging: After carbonization, the finished charcoal or biochar is conveyed to the cooling zone, where it is rapidly cooled and then discharged from the furnace for further processing or packaging.
- By-Product Recovery: Volatile gases and bio-oils released during carbonization are collected, purified, and can be used as additional energy sources or processed into valuable by-products.
Application Scenarios of Continuous Carbonization Furnace
Application Scenarios
Bioenergy Production
Converts wood chips, sawdust, and agricultural residues like rice husks into biomass charcoal or biochar for use as renewable energy sources in power plants, boilers, and heating systems.
Agricultural and Horticultural Applications
Produces biochar that can be used as a soil amendment to improve soil fertility, water retention, and plant growth. It also helps in reducing greenhouse gas emissions and sequestering carbon in the soil.
Industrial Carbon Products
Processes materials into activated carbon precursors, which are further refined into high-quality activated carbon for use in water purification, air filtration, and chemical manufacturing.
Waste Recycling
In the waste recycling industry, it can be used for carbonization and paint removal of aluminum cans, as well as carbonization and recovery of valuable metals from integrated circuit boards and discarded electronic components.
Successful Cases of Continuous Carbonization Furnace
Successful Cases
Indonesia Biomass Energy Plant
Using a continuous carbonization furnace, 4 tons of high-quality biochar can be produced per hour for use in the production of compressed biomass charcoal briquettes, hookah charcoal, barbecue charcoal, and industrial charcoal.
Brazil Agricultural Cooperative
The cooperative uses the HXCC-1 furnace to convert crop straw into biochar, which is then applied to farmland. Over the course of a year, crop yields increased by 20%, and soil health improved significantly.
China Carbon Materials Plant
The company uses HXCC-10 equipment to process large quantities of waste biomass into activated carbon precursors. The produced activated carbon is used in water treatment plants, generating an annual profit of three million RMB.
Frequently Asked Questions.
The recommended moisture content for optimal carbonization is ≤15%. Higher moisture levels may extend the carbonization time and reduce the quality of the final product.
Yes, the Continuous Carbonization Furnace is designed to process a variety of biomass materials either individually or in a mixed state, as long as they meet the size and moisture requirements.
The furnace is equipped with a PLC control system that monitors and adjusts the temperature in real-time, ensuring precise control and consistent carbonization results.
No, the furnace features an intuitive control interface and automated operation. With basic training provided by our technicians, operators can quickly master its use.
Yes, we offer customized solutions based on specific production requirements, including capacity, fuel type, and product specifications.
Contact Us Today For A Free Quote!
Transform your biomass processing operations with the Continuous Carbonization Furnace from Huaxin Machinery. Contact us for:
✅ Customized solutions tailored to your production needs
✅ Free on-site installation and operator training
✅ Comprehensive after-sales support and a 1-year warranty
Contact Us Now to start your journey towards efficient, sustainable, and profitable biomass carbonization!