Flat Die Granulator

Efficient and economical organic fertiliser granulation solutions

Flat Die Pelletizer

Flat Die Granulator Overview

Flat film granulator is a kind of economic and efficient granulation equipment. When working, the material enters the flat film from the hopper through the screw feeder. The flat film and pressure roller squeeze the material into strips, which are then cut into uniform granules by the cutting machine.

Flat Die Granulator for Sale

Product Details

Features and Advantages of Flat Die Granulator

Features and Advantages

Efficient granulation

Flat film granulator has high granulation efficiency and can process materials quickly. During the working process, the material is rapidly moulded under the action of flat film and pressure roller.

Wide material adaptability

It has a wide adaptability to materials and can handle many types of materials, including organic fertiliser raw materials, feed raw materials, chemical raw materials and so on.

Compact equipment

Compact structure is the significant advantage of flat film granulator. It is designed with full consideration of space utilisation, and the layout of each component is compact and orderly.

Low maintenance costs

The small number of wearing parts is easy to replace, such as flat film and cutter parts that are easy to remove and install, so routine maintenance is simple,

Main Technical Parameters of Flat Die Granulator

Main Technical Parameters

Modle Motor Power (kw) Capacity(t/h) Rotation Speed(r/min) Particle Size (mm)
HXFP-2200 22 0.8-1 370 2-10
HXFP-3000 30 1-2 370 2-10
HXFP-3700 37 2-4 370 2-10
HXFP-5500 55 4-6 370 2-10
HXFP-7500 75 6-8 370 2-10
Flat Die Pelletizer

Working Principle of Flat Die Granulator

Working Principle

When the flat die granulator is working, the motor drives the main shaft and drives the flat die to rotate. The material falls vertically into the pressing chamber by gravity. Under the action of friction, the pressing roller rotates around its own axis. The pressing roller applies pressure to the material, so that the material is squeezed through the die holes on the flat die to form columnar particles, which are then sent out through the throwing plate or cut into suitable lengths by a cutter and further rounded.

Flat Die Granulator Application Scenarios

Application Scenarios

Organic fertiliser production

In organic fertiliser production, flat-film granulators pelletise treated materials such as animal manure, crop residues and other organic wastes for easy storage, transport and application.

Feed processing field

Flat die granulator is widely used in feed processing industry. Corn meal, soybean meal, fish meal and other raw materials are mixed and made into pellet feed by flat die granulator.

Soil conditioner production

Flat mould granulator can be used for making soil conditioner. Peat soil, humus soil, biochar, etc. are mixed with added nutrients and microbial fungicides to make granules.

Chemical raw material granulation

In chemical field, flat film granulator is used to make some easy to fly, irritating odour chemical products into granules, which is convenient for packing, transporting and storing.

Flat Die Granulator Buying Guide

Buying Guide

Define production scale

According to their own production scale to buy flat mould granulator. Prevent the equipment capacity is not enough to affect the production or overcapacity resulting in a waste of resources.

Examining pelletising quality

In order to check the machining accuracy of flat moulds, the quality of knives and other factors affecting the quality of the pellets, pellet samples can be requested from the manufacturer.

Material Adaptability

Confirm the type of material to be processed to ensure that the equipment can smoothly process all types of raw materials to avoid problems such as clogging and poor moulding.

Inspection of equipment materials

Check key components such as flat moulds, cutters and frames. Flat moulds and cutters should be wear and corrosion resistant, and the frame should be strong and stable.

Power system performance

The power system is critical to the proper operation of a flat die pelletiser. Understand the motor power, torque and other parameters to ensure it can meet the production load.

Ease of cleaning and maintenance

Check that the equipment has easily removable parts for cleaning residual material inside. Flat moulds, knives, drive parts, etc. should be easy to lubricate and remove.

Frequently Asked Questions.

Very uniform. The high precision of the flat mould, together with the advanced cutting system, can accurately control the pellet size. And there is strict quality control in the production process, which can be adjusted according to your needs to ensure that each batch of pellet size can maintain a high degree of consistency.

It is suitable for many kinds of organic fertiliser and feed materials. Like livestock and poultry manure, crop stalks, corn meal, soybean meal, etc. can be.

The equipment has special cleaning ports and partially detachable parts, which are convenient for cleaning residual materials. Regular cleaning of the flat mould, cutter and the inside of the machine body can ensure hygiene, avoid material residues affecting the quality of the next granulation, and also help to extend the service life of the equipment.

The working method and design of the flat die pelletising machine make it possible to save energy while ensuring efficient pelletising. Compared with some traditional pelletising methods, it does not require additional high energy-consuming links, which can reduce production costs and improve economic efficiency in the long run.

We have detailed installation instructions to guide you through the installation. Generally flat, solid ground is sufficient, and appropriate space should be reserved for easy operation and maintenance.

Flat Die Pelletizer

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