Horizontal Carbonization Furnace
Efficient Wood and Sawdust Briquette Carbonizing Equipment
Horizontal Carbonization Furnace Overview
The Horizontal Carbonization Furnace is a specialized industrial equipment designed for carbonizing wood logs, sawdust briquettes, and biomass materials into high-quality charcoal. Adopting a horizontal cylindrical structure and controlled pyrolysis technology, it converts raw materials into carbon-rich charcoal (carbon content ≥85%) through oxygen-limited heating. Its horizontal design enables continuous or batch processing, making it ideal for medium to large-scale charcoal production plants, biomass energy facilities, and wood processing enterprises.
Horizontal Carbonization Furnace for Sale
Product Details
Features and Advantages of Horizontal Carbonization Furnace
Features and Advantages
Horizontal Structure
The cylindrical furnace body ensures even heat distribution (300–800℃) along the material axis, minimizing charcoal quality differences. Carbonization uniformity reaches over 95%, with ash content ≤5%.
Adjustable Process
By controlling heating rate and holding time, it can produce soft charcoal (for BBQ) or hard charcoal (for industrial use), meeting diverse market demands.
Heat Recycling System
Waste heat from flue gas is reused for preheating materials, reducing fuel consumption by 25% compared to traditional furnaces. Compatible with biomass briquettes, natural gas, or coal.
High-Temperature Resistance
The inner liner is made of heat-resistant alloy steel and refractory bricks, withstanding temperatures up to 1200℃, ensuring a service life of 5+ years.
Safety Protection
Equipped with pressure relief valves, temperature sensors, and emergency stop buttons to prevent overpressure or overheating accidents.
Pollution Control
Integrated with a tar recovery device and dust removal system, it effectively reduces harmful emissions (tar, smoke) to meet international environmental standards (emission concentration ≤50 mg/m³).
Technical Parameters of Horizontal Carbonization Furnace
Main Technical Parameters
| Modle | Capacity (kg/batch) | Carbonization Time (h) | Working Temperature (℃) |
|---|---|---|---|
| HXHC-500 | 500–800 | 8–10 | 300–600 |
| HXHC-1000 | 800–1500 | 10–12 | 300–700 |
| HXHC-2000 | 1500–2000 | 12–15 | 300–800 |
| HXHC-3000 | 2000–3000 | 15–18 | 300–800 |
Working Principle of Horizontal Carbonization Furnace
Working Principle
- Feeding: Raw materials (wood logs or sawdust briquettes) are loaded into the horizontal furnace through the feeding port. For continuous models, a screw conveyor ensures steady material supply.
- Heating and Pyrolysis: The furnace is heated to 300–800℃ using external fuel. Under oxygen-limited conditions, materials undergo thermal decomposition, releasing volatile gases (methane, hydrogen) which are recycled as auxiliary fuel.
- Carbonization: Organic matter in materials is gradually converted into fixed carbon, with moisture and impurities discharged as steam and tar.
- Discharging: Charcoal is discharged from the outlet after cooling to ≤50℃. Batch models use a manual or hydraulic pusher, while continuous models adopt a screw discharger.
Application Scenarios of Horizontal Carbonization Furnace
Application Scenarios
Charcoal Production
Converts sawdust briquettes into high-calorific-value (6000–7500 kcal/kg) charcoal for BBQ, heating, or industrial metallurgy.
Biomass Energy
Processes wood waste into biochar, used as a soil amendment to improve fertility and carbon sequestration in agriculture.
Waste Recycling
Carbonizes agricultural residues (rice husks, peanut shells) and wood processing waste into charcoal, reducing landfill pressure and creating economic value.
Successful Cases of Horizontal Carbonization Furnace
Successful Cases
Charcoal Factory in Malaysia
Using HXHC-2000, the factory produces 2 tons of charcoal daily from sawdust briquettes, with a monthly profit increase of $12,000. The charcoal’s high quality meets export standards.
Wood Processing Plant in Vietnam
The horizontal furnace processes 1.5 tons of waste wood daily, converting it into industrial charcoal, reducing waste disposal costs by 80%.
Chinese Individual Entrepreneur
Mr. Zhang from Henan Province, China, uses the HXHC-1000 to produce charcoal, which he sells on e-commerce platforms, achieving an annual income of 500,000 RMB.
Frequently Asked Questions.
Materials should be pre-dried to ≤15% moisture. High moisture prolongs carbonization time and reduces charcoal quality。
Yes. The HXHC-3000 can handle logs up to 1.2m in length and 40cm in diameter, with a customizable feeding port for specific material sizes.
Regularly clean the inner liner to remove ash, check and replace refractory bricks every 2 years, and inspect the heat recycling system monthly to ensure efficiency.
Yes. The furnace is equipped with a PLC control system that automates temperature and pressure regulation. Operators only need basic training (we provide on-site guidance).
Yes. We can customize furnace length, capacity, and fuel type (e.g., natural gas, biomass) according to user needs.
Contact Us Today For A Free Quote!
Upgrade your charcoal production with our Horizontal Carbonization Furnace. Contact us for:
✅ Customized solutions based on raw materials and output
✅ Free on-site installation and technical training
✅ 1-year warranty and lifetime after-sales support
Contact Us Now to start efficient and eco-friendly charcoal production!