Powdered Organic Fertiliser Production Line
Solutions for processing chicken, pig, cow and sheep manure into powdered organic fertiliser
Powdered Organic Fertiliser Production Line Overview
The industrial powdered organic fertilizer production line is a purpose-built integrated system that turns agricultural organic waste (crop straw, livestock manure, sugarcane bagasse), municipal organic waste, and bio-waste into high-efficiency powdered organic fertilizer. It runs through composting, crushing, mixing, screening, and packaging—all with eco-friendly powdered organic fertilizer equipment—to fully treat organic waste safely and turn it into resources. The end product is nutrient-rich bio-organic fertilizer powder with balanced NPK, 45%+ organic matter. It works great for grain crops, vegetables, fruits, and cash crops, making it perfect for organic farm fertilizer supply, agricultural cooperatives, and fertilizer factories. We can customize the capacity to fit everything from small operations to large-scale production, supporting sustainable agriculture.
Annual Production Capacity of Powdered Organic Fertiliser Production Line
Annual production capacity
Small-scale powdered organic fertilizer production line: 5,000–15,000 tons/year
Ideal for rural cooperatives, family farms, and new fertilizer businesses. It comes with low-investment powdered organic fertilizer making equipment and takes up little space, so you can process local organic waste (livestock manure, straw) to supply local farm powdered organic fertilizer supply. It’s cheap to start, easy to operate, and gets you a fast return on investment.
Medium-scale powdered organic fertilizer production line: 20,000–40,000 tons/year
Designed for regional fertilizer distributors and agricultural enterprises. It uses semi-automated powdered organic fertilizer production equipment to churn out steady batches of commercial-grade powdered organic fertilizer. This keeps local farms, agricultural markets, and regional organic fertilizer projects supplied with consistent nutrient content and quality.
Large-scale powdered organic fertilizer production line: 50,000–100,000 tons/year
Built specifically for big fertilizer manufacturers and export-focused businesses. It’s packed with a highly automated powdered organic fertilizer production system, intelligent organic fertilizer processing equipment, and full-process quality checks. It makes export-grade powdered organic fertilizer (meeting EU, US, and Southeast Asia organic standards) to support your bulk powdered organic fertilizer export and large-scale organic waste recycling projects.
Equipment Configuration of Powdered Organic Fertilizer Production Line
Equipment Configuration
1. Raw Material Preprocessing & Composting Area
Moisture-proof organic waste storage silo for fertilizer production: Sealed storage (10–80 tons capacity) with level monitoring to keep raw materials from rotting and smelling bad. This ensures a stable high-quality organic feedstock supply for powdered fertilizer.
Rotary compost turner for powdered organic fertilizer: The core composting tool— 它 turns and aerates organic waste (manure, straw) to speed up fermentation, so you get efficient organic waste composting for fertilizer production. It cuts composting time by 30% compared to manual turning.
Organic waste crusher for fertilizer raw material: Grinds big organic waste (straw bales, manure blocks) into 5–10mm particles. This helps compost break down evenly and boosts powdered organic fertilizer quality.
Moisture control device for composting: Adjusts raw material moisture to 55–65%—the perfect level for fermentation—making sure you get complete organic waste decomposition for fertilizer making.
2. Crushing & Mixing Area
Hammer crusher for powdered organic fertilizer: Grinds fermented compost into fine 0.5–2mm particles, setting the stage for high-fineness powdered organic fertilizer.
Double-shaft mixer for organic fertilizer blending: Mixes crushed compost with additives (nitrogen, phosphorus, potassium, trace elements) evenly, so you end up with balanced nutrient powdered organic fertilizer.
Vibrating screen for fertilizer particle grading: Filters out oversized particles and impurities, keeping only qualified fine powder to ensure uniform particle size powdered organic fertilizer.
3. Drying & Cooling Area (Optional)
Primary crusher: choose high-power hammer crusher for preliminary crushing of fermented materials, crushing them into smaller particles, in preparation for subsequent processing.
Secondary crusher (optional): for the high-end market or customers with high requirements for product fineness, additional airflow crusher or ultra-micro crusher for fine crushing, so that the material reaches 80 – 200 mesh or even finer powder, to improve the effect of fertiliser nutrient release and crop absorption and utilisation rate.
4. Mixing area
Double-axis mixer: large-scale double-axis mixer is used for material mixing, which can make the material fully mixed in a short period of time, and the mixing uniformity can be more than 95%.
Rotary drum mixer (optional): Suitable for large-scale continuous production occasions, the cylinder rotates to drive the material tumbling and mixing. Comprehensive selection can be made according to the production scale, product formula and investment budget.
5. Packaging & Dedusting System
Automatic quantitative bagging machine for powdered organic fertilizer: Packs fertilizer powder into 25–50kg bags/boxes with ±0.1% weight accuracy. It works for both retail powdered organic fertilizer packaging and bulk fertilizer distribution.
Pulse bag filter for eco-friendly fertilizer production: Catches dust from crushing, mixing, and packaging, keeping dust emissions below 20mg/m³. It meets global environmental standards for organic fertilizer plants.
Odor treatment device (optional): Cleans up composting odors to meet strict emission rules—great for eco-friendly powdered organic fertilizer projects near cities or suburbs.
6. Intelligent Control System
PLC automatic control system for powdered organic fertilizer line: Automatically controls the whole process—composting temperature, crushing fineness, mixing ratio, packaging speed—cutting labor needs by 60% and ensuring stable powdered organic fertilizer production quality.
Remote monitoring system (optional): Lets you monitor and operate the line in real time via mobile or PC—perfect for large-scale automated organic fertilizer production plants.
Production Process of Powdered Organic Fertiliser Production Line
Production process
1. Raw Material Collection & Composting for Powdered Organic Fertilizer
Gather organic waste (livestock manure, crop straw, municipal organic waste), move it to the storage silo, and use the compost turner to keep it aerated for fermentation. This achieves organic waste harmless treatment for fertilizer production.prepare for the fermentation.
2. Crushing & Screening of Fermented Compost
Crush the fermented compost into fine particles, then screen out oversized impurities. This ensures uniform raw material for powdered organic fertilizer.
3. Mixing with Auxiliary Nutrients
Mix the crushed compost with NPK, trace elements, and microbial agents (if needed) evenly. Tweak the nutrient ratio to hit balanced nutrient powdered organic fertilizer standards.
4. Drying & Cooling (Optional)
Dry the mixed material to 10–15% moisture, then cool it to room temperature to prevent caking. This ensures stable powdered organic fertilizer storage performance.
5. Final Screening & Packaging
Screen the finished powder to remove any defective particles, then package it automatically into bags or boxes. Now you have qualified powdered organic fertilizer ready for farms or export.
Raw Material Type of Powdered Organic Fertiliser Production Line
Raw material type
Livestock manure
Such as chicken manure, pig manure, cow dung, etc., rich in nitrogen, phosphorus, potassium and other large elements and organic matter, is an important raw material for organic fertiliser.
Industrial waste residue
Such as wine lees, vinegar dregs, sugar dregs and marsh residue contain a certain amount of organic matter and nutrients, which can be used as raw materials after proper treatment..
Crop Stover
Stover rich in cellulose, hemicellulose and lignin and other organic constituents, including maize stover, wheat straw and rice straw. It improves soil structure, permeability and water retention.
Green manure crops
Such as purple daffodil, alfalfa, mountain celery, etc., can fix nitrogen in the air, and their aboveground and underground parts are rich in organic matter and nutrients.
Peat soil
Containing a large amount of humic acid and organic matter, it has good water retention and permeability, and can improve soil fertility and buffering properties.
Finished Product Specifications of Powdered Organic Fertiliser Production Line
Finished product specifications
Appearance
The product is in the form of uniform powder, without obvious lumps, impurities and peculiar smell, the colour varies slightly according to different raw materials, generally dark brown to black.
Nutritional content
Containing medium and trace elements and bioactive substances. Organic matter content ≥45%, nitrogen, phosphorus, potassium (N+P₂O₅+K₂O) total nutrient content ≥5%.
pH value
The pH value of the product is generally between 5.5 – 8.5, close to neutral or slightly acidic, which helps to improve the physical and chemical properties of the soil and enhance soil fertility.
Moisture content
The moisture content is 5-10% to ensure effective fertiliser application and to ensure that the product is not susceptible to mould and deterioration during storage and transport.
Schematic Diagram of Production Process of Powdered Organic Fertiliser Production Line
Production Process Diagram
Successful Cases of Powdered Organic Fertiliser Production Line
Successful Cases
A powdered organic fertiliser processing plant in India
A powdered organic fertiliser processing plant in Pakistan
A powdered organic fertiliser processing plant in Kazakhstan
Contact Us Today For A Free Quote!
If you’re looking to build or upgrade a customized powdered organic fertilizer production line (small/medium/large-scale), our technical team will create a solution that fits your exact needs:
✅ Tailored powdered organic fertilizer line design based on your raw materials (livestock manure, crop straw, organic waste) and production goals.
✅ Free cost-benefit analysis and industrial powdered organic fertilizer equipment quotation (compost turner, crusher, mixer, packaging machine, etc.).
✅ On-site testing with your raw materials to test powdered organic fertilizer quality and production efficiency firsthand.
Reach out now to turn organic waste into profitable high-quality powdered organic fertilizer with our advanced production solutions!