Single Shaft Ribbon Mixer

Efficient solutions for homogeneous mixing of granular powder materials

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Single Shaft Ribbon Mixer Overview

Single shaft ribbon mixer is a kind of high-efficiency mixing equipment, the equipment adopts a unique ribbon design, can realize the rapid and uniform mixing of powder, granule and liquid additives, adapt to a variety of process requirements, stable and reliable performance.

Single Shaft Ribbon Mixer for Sale

Product Details

Working Principle of Single Shaft Ribbon Mixer

Main Components and Working Principle

Screw belt structure

The uniaxial screw belt in the mixing chamber is distributed in a specific angle and direction, the outer screw belt pushes the material to the center to concentrate, and the inner screw belt pushes the material to the two ends to form a convection cycle.

Mixing Chamber

The mixing chamber is made of high-quality carbon steel or stainless steel, with smooth interior and no dead angle, which can reduce the material residue, guarantee the mixing uniformity, and facilitate cleaning and maintenance.

Driving device

High-performance motor drives the screw belt rotation, providing strong power to ensure that the material is fully mixed. According to different material characteristics can be optional power size, to adapt to a variety of production needs.

Liquid Spraying System

Liquid adding system (optional), through the precise spraying device to evenly add grease, water or other liquids, suitable for applications that require wet mixing process, to improve the mixing effect.

Discharge device

The bottom of the machine is equipped with a quick-opening discharging door, which ensures that the mixture is discharged quickly and without residue. According to the user’s demand, it can be equipped with pneumatic control device to enhance the level of automation.

Control system

Intelligent control system can be equipped, which can monitor the running status of the equipment in real time, support parameter setting and operation automation, reduce manual intervention and improve production efficiency.

Features and Advantages of Single Shaft Ribbon Mixer

Features and Advantages

Uniform mixing

The optimized design of screw belt structure realizes multi-directional convection and diffusion of materials, ensuring fast and uniform mixing of powder, granule and liquid components.

Wide range of application

Suitable for a variety of material characteristics, such as light, heavy, powder and granular materials, widely used in feed, food and chemical industries.

Easy to clean and maintain

Smooth and seamless internal design reduces material residue and is easy to clean and maintain, especially suitable for high hygiene requirements of the food and pharmaceutical industries.

Easy Operation

Supporting fully automatic operation, the intelligent control system can easily adjust the mixing time and speed, reducing labor intensity and improving production efficiency.

Features and Advantages of Single Shaft Ribbon Mixer

Technical Parameters of Single Shaft Ribbon Mixer

Main Technical Parameters

Modle Main Motor(kw) Effective volume (m³) Mixing volume per batch (kg)
HXSR50 7.5 0.5 250
HXSR100 11 1 500
HXSR200 18.5 2 1000
HXSR300 32 3 1500
Application Scenarios of Single Shaft Ribbon Mixer

Application Scenarios of Single Shaft Ribbon Mixer

Application Scenarios

Feed processing

Single-axis screw belt mixers are used to efficiently mix feed ingredients such as corn meal, soybean meal and additives to ensure feed uniformity.

Food Processing

Widely used in the mixing process of flour, seasoning and food additives to ensure the consistency of product quality and enhance the taste of food.

Chemical industry

Suitable for mixing powdered chemical raw materials and granular materials to ensure uniform distribution of materials and improve the stability of chemical products.

Pharmaceutical industry

Particularly suitable for pharmaceutical powder and granular materials mixing process, precise control of the ratio, to ensure uniformity of drug mixing.

Single Shaft Ribbon Mixer

Frequently Asked Questions.

It is suitable for all kinds of dry powder, granule and block materials, as well as materials with large viscosity and different specific gravity, such as putty, real stone paint, metal powder, feed, food raw materials, chemical raw materials, pharmaceutical raw materials and so on.

Through the special design of screw belt, it can make the high viscosity material form a complex flow path in the cylinder body to realize full mixing, and it is not easy to appear sticky wall and uneven mixing.

It mainly consists of U-shaped device, screw belt mixing blade, transmission parts, motor reducer and so on. The screw belt mixing blades are mounted on the same horizontal axis, which is a double-layer structure.

General mixing uniformity CV ≤ 5%, some high-precision equipment can reach a higher standard, depending on the equipment type, material characteristics and mixing time and other factors.

 For high viscosity, high specific gravity material mixing effect is better, mixing uniformity is higher, and unloading more thoroughly, less residual.

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