Static Batching Machine

The best solution for accurate weighing and proportioning of various materials.

Static dosers

Static Batching Machine Overview

A static batching machine is a piece of industrial equipment used to accurately weigh and proportion a wide range of materials. Unlike a dynamic batching machine, a static batching machine completes the batching process while the material is stationary or moving at a lower speed. It is commonly used in construction, chemical and food processing applications where high precision and mixing of multiple materials is required.

Static Batching Machine for Sale

Product Details

Features and Advantages of Static Batching Machine

Features and Advantages

High-precision dosage

Accurately control the proportion of various materials to ensure the consistency of product quality and meet the requirements of high-standard technology.

High degree of automation

Fully automatic operation improves production efficiency, reduces manual intervention and errors, and enhances operational reliability.

Strong Flexibility

Supports a variety of formula storage and call, rapid switching, to adapt to diversified production needs.

Low Maintenance

Simple and sturdy structure, low failure rate, low maintenance cost, suitable for long time continuous operation environment.

Structural Components

Structural Components of Static Batching Machine

Silo

Stores a variety of raw materials, with anti-clogging design, suitable for granules, powders and other different materials, to ensure smooth flow of materials.

Weighing device

Equipped with high-precision sensors and control module, real-time weighing of materials to ensure accurate and reliable dosage.

Conveying System

Belt, screw or vibratory feeders are used to convey the materials from the silo to the weighing device with high efficiency and stability.

Control system

Automated programme control, supports recording and calling up recipes, realising flexible production and adapting to a wide range of process demands.

Support structure

Support of the silos and weighing equipment, to minimise vibrations and ensure stable operation and accurate weighing.

Static Batching Machine

Working Principle of Static Batching Machine

Working Principle

When the Static Batching Machine is working, each raw material is stored in different silos. According to the preset formula, the control system opens the corresponding feeding device in sequence, allowing the raw materials to enter the weighing unit by gravity or mechanical action. The weighing sensor measures the material weight in real time and stops feeding when the set value is reached. After being measured, each raw material enters the mixing device for uniform mixing to complete a batch of ingredients.

Static Batching Machine Application Scenarios

Application Scenarios

Construction materials

Precise batching of cement, sand and gravel, etc., for continuous processing needs in concrete or precast production lines.

Chemical Industry

Continuous metering and mixing of chemical raw materials, such as additives, resins, pigments, to ensure the accuracy and stability of proportioning.

Agricultural production

Real-time proportioning of feed, fertiliser and other agricultural materials to improve the efficiency and quality of large-scale agricultural production.

Metallurgy

Dosing of key raw materials such as ores, coke, etc., to support the precise production needs of smelting or sintering processes.

Static Dosers

Frequently Asked Questions.

It is a kind of stationary batching machine, which is suitable for concrete, organic fertiliser, feed, chemical industry, etc. It is used for batching by accurately weighing many kinds of raw materials and according to the set proportion.

The equipment is equipped with high-precision sensors, and the weighing error is generally controlled at ±0.5%-1%, depending on the characteristics of the raw materials and the model of the equipment.

 Yes, the control system can store and call a variety of formulas, through a key switch to meet different production needs.

It is suitable for granule, powder and other materials, but for high viscosity or easy to block the material, you can choose special design model.

The maintenance cost is low, the equipment structure is simple, the key components are durable, regular cleaning and inspection can prolong the service life.

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